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Octagonal Blender Machine

Name: Octagonal Blender Machine
Brand: AAS PROCESS EQUIPMENTS PVT LTD.
Price: 350000.0 INR
Availability: InStock

Price 350000.0 INR/ Unit

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MOQ : 1 Unit

Octagonal Blender Machine Specification

Frequency
50 Hz

Features
Easy to clean, Low maintenance, Uniform mixing, GMP construction

Surface Finish
Mirror/Matte/Satin as per requirement

Voltage
415 V AC, 3 Phase

Mounting Type
Floor mounted on robust stand

Motor Power
2 HP (standard)

Application
Pharmaceutical, Food, Chemical industries

Orientation
Horizontal

Drive Type
Gearbox and Motor-driven

Mixing Speed
12-20 RPM

Blade Type
No blade (baffles provided for better mixing)

Noise Level
Low

Type
Octagonal Blender Machine

Material
Stainless Steel (SS 304/316 as per requirement)

Capacity
25 - 500 kg/batch

Computerized
No

Automatic Grade
Semi-Automatic / Automatic

Power(W)
2 HP to 7.5 HP (depending on model)

Shape of Tank
Octagonal

Loading Capacity
50% to 60% of total volume

Mixer Type
Dry Powder Blender

Size
Customizable as per capacity

Width
900 mm

Dimension (L*W*H)
1750 x 900 x 1550 mm (approx)

Weight (kg)
450 kg

Color
Silver / Mirror finish

Control Panel
Provided with standard or PLC based control panel

Charging Option
Manual or Vacuum Charging

Mobility
Castor wheels available on request

Dust-free Operation
Yes, with specially designed covers

Safety Features
Interlock switch for safety, Limit switches provided

Suitable for
Mixing dry powders & granules

Optional Accessories
Load cell for weighing, Spray system for binder addition, Liner for abrasion resistance

Discharge Valve
Butterfly type / Iris valve (SS construction)

Batch Time
10-20 minutes per batch

GMP Compliance
Yes

About Octagonal Blender Machine

The Octagonal Blender Machine is an efficient and gentle blending solution designed for uniform mixing of dry powders, granules, and free-flowing materials. It is widely used in pharmaceutical, food processing, chemical, cosmetic, nutraceutical, and powder processing industries where consistent and homogeneous blending is required.

This machine is designed with an octagonal-shaped container, which provides smooth material movement during rotation. The unique shape helps reduce dead spots and ensures better mixing efficiency compared to conventional blending systems. Its gentle tumbling action makes it suitable for delicate powders and granules where material degradation needs to be minimized.

Manufactured using high-quality Stainless Steel or Mild Steel, the Industrial Octagonal Blender offers strong construction, corrosion resistance, easy operation, low maintenance, and long service life. It is available in different capacities and specifications as per customer requirements.

Working & Technical Details

The Octagonal Blender works on the principle of slow-speed tumbling action. During operation, the material moves continuously inside the octagonal vessel, allowing powders and granules to blend uniformly from all sides.

The machine is ideal for dry mixing applications and provides efficient blending without applying excessive shear force. This makes it highly suitable for pharma powders, food ingredients, spices, chemicals, cosmetic powders, herbal powders, and nutraceutical products.

Key Features

Uniform and homogeneous powder blending

Suitable for dry powders and granules

Gentle mixing with minimal product degradation

Octagonal vessel design for better material movement

Low maintenance and easy operation

Corrosion-resistant construction

Available in SS/MS construction

Customizable capacity and design

Suitable for pharma, food, chemical, and cosmetic industries

Applications

Pharmaceutical powder mixing

Food ingredients and spice blending

Chemical powder mixing

Cosmetic powder processing

Herbal and nutraceutical powder blending

Granule mixing applications

Efficient & Uniform Mixing

With a unique octagonal design and carefully positioned baffles (not blades), this blender machine facilitates thorough mixing at speeds of 12-20 RPM. Its gentle yet uniform tumbling action is ideal for fragile or cohesive powders and granules. Each batch, ranging from 25-500 kg, typically completes in just 10-20 minutes, optimizing productivity for demanding industrial settings.

Advanced Safety & GMP Compliance

Designed with user safety at the forefront, the machine includes interlock and limit switches to prevent accidental operation and ensure process integrity. The construction meets stringent GMP standards, supporting pharmaceutical, food, and chemical applications with high hygiene requirements. The fully enclosed system and special covers guarantee dust-free, contamination-resistant operation.

Versatile Control Options & Easy Operation

Operators can choose between standard or PLC-based control panels for precise process management. Manual or vacuum charging can be selected based on process needs, and the discharge is handled smoothly with butterfly or iris valve options. Floor-mounted on a robust stand and available with castor wheels, the unit provides stability and mobility as needed.

FAQ's of Octagonal Blender Machine:

Q: How does the octagonal design of the blender improve the mixing process?

A: The octagonal shape, combined with strategically placed baffles, ensures thorough tumbling and uniform mixing of powders or granules. This design minimizes the possibility of dead zones and results in homogenous blending without damaging sensitive materials.

Q: What types of materials can be processed in this blender?

A: This machine is suitable for mixing dry powders and granules, making it ideal for pharmaceutical, chemical, and food industry applications. It is not designed for wet materials or liquids.

Q: What safety features are included in the Octagonal Blender Machine?

A: To ensure operator safety, the blender is equipped with interlock switches to prevent accidental startup and limit switches for safe operation. The dust-free covers and robust construction further enhance workplace safety.

Q: How is the material loaded and discharged from the machine?

A: Materials can be loaded either manually or by vacuum charging, offering flexibility for different batch requirements. Discharge is accomplished through a stainless steel butterfly or iris valve for controlled and dust-free release.

Q: Where can this Octagonal Blender Machine be installed?

A: The machine is floor-mounted on a strong stand and can be used in pharmaceutical, food, or chemical plants. Castor wheels are available for optional mobility, making it convenient for installation in diverse manufacturing environments.

Q: What are the main benefits of using this blender for dry mixing?

A: Key benefits include fast and uniform mixing, low maintenance needs, easy cleaning, GMP-compliant construction, and quiet operation. The machine also features dust-free operation and optional accessories such as load cells and abrasion-resistant liners to enhance versatility.

Q: When should optional accessories like load cell or spray system be considered?

A: Optional accessories such as load cells are recommended when precise weighing is necessary, while the spray system is ideal for incorporating binders or liquids during mixing. They can be selected based on specific process requirements to optimize efficiency and product quality.

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